LOTOS 3D 量測系統

LOTOS 3D 測量系統
LOTOS 自動化測量系統可快速且準確地量測任何待測物的完整外輪廓與內輪廓或指定區域，不受形狀限制，並可進行缺陷檢測。它的三維非接觸式量測採用光學量測感測器，其精度可達 μm 等級。
LOTOS 3D 量測與檢測系統可搭載多種量測感測器與致動器，以在秒級量測週期下達成極高的量測速率，或在次微米（sub-micrometer）等級達成最高量測精度。可依不同測試工件尺寸進行設定，量測速度最快可達每件 4 秒，量測範圍可配置於 0 mm 至 750 mm。
結果：量測物件將以3D 模型形式呈現。強大且直覺化的軟體可讓量測結果在極短時間內完成評估。
LOTOS 3D 測量應用
管件幾何檢測

• 管件幾何形狀
• 幾何尺寸與公差（GD&T）
• 檢測

碳化矽晶錠 (SiC) 檢測

• 尺寸檢查
• 缺口、平面量測
• 晶體檢測
• 晶片檢查

LOTOS 3D 測量系統 — 適用於各種需求的最佳解決方案
LOTOS 產品系列的檢測系統專為各種 3D 量測與檢測需求而開發。在KoCoS官網可查閱相關應用報告與實際應用經驗。
系統可搭載多種量測感測器與致動器，以達成：
在秒級週期內的最高量測速率，以及次微米等級的最高量測精度。量測速度最快可達每件 4 秒，量測範圍可設定於 0 mm 至 400 mm，適用於各種不同尺寸的工件。
LOTOS 自動化測量系統可對任何形狀的待測物進行精確幾何量測。量測方式為透過光學感測器沿測量物件外輪廓移動進行掃描。由於具備極高的取樣率，可在最短時間內完成二維與三維量測及對其結果進行評估。
透過 IIoT（工業物聯網） 功能，可無縫整合至最新的資料與控制環境，完全符合工業 4.0 的所有要求。
強大的軟體提供多樣化功能，涵蓋品質保證、生產監控與控制，以及新製程的技術準備。

• 快速且高精度的幾何檢測
• 最佳的成本效益比
• 彈性的應用領域
• 高操作可靠度與可用性
• 完全符合工業 4.0 / 工業物聯網需求

工業 4.0 與工業物聯網 (IIoT)
LOTOS 測量系統作為 OPC-UA 伺服器
工業 4.0 或工業物聯網（IIoT）的核心挑戰在於資安以及跨產業機器、設備與服務間的標準化資料與資訊交換。LOTOS 測量系統作為 OPC-UA 伺服器，可滿足工業網路的高標準要求，並實現安全、標準化的資訊交換。
快速且精確的幾何檢測
待測物置於旋轉工作台上進行掃描，同時光學感測器透過垂直高精度量測軸沿測試物件移動。幾何特性可依預先定義的條件進行全自動檢測。由於應用範圍廣泛，幾乎所有產業皆可應用於製程中檢測與品質檢驗。
多元應用帶來的高成本效益
透過彈性的工件夾治具設計與高度可變的量測範圍，系統可量測從微小零件到大型重型機械零組件。無論是用於研發與優化，或製程中檢測與製程控制，一套 LOTOS 測量系統即可靈活且高效率地完成多樣化量測任務。
高操作可靠度與可用性
無論在量測室或嚴苛的製造環境中使用，LOTOS 測量系統的堅固設計皆可確保長時間使用壽命。它採用來自領先製造商的免維護元件，確保高度可靠性。整體機構與感測技術具備防塵設計，並可補償環境影響。此外，自我監控功能即使在環境條件波動下，仍可維持高操作可靠度與量測精度。
完整符合工業 4.0 的系統配置
完整的軟體套件使量測與檢測系統適用於研發、應用開發，以及 100% 產線內檢測。所有 LOTOS 機型皆具備前瞻性設計，可作為獨立系統使用，或整合於部分或全自動化生產環境中。因此，LOTOS 測量系統已完整準備好因應未來的工業 4.0 需求。
可針對整個待測物、自由定義的區段或單一區域依 ISO 1101 進行的形狀與位置公差量測：
形狀與位置檢測

• 直線度
• 圓度
• 圓柱度
• 垂直度
• 平行度
• 輪廓形狀/表面形狀
• 與標示輪廓/表面的偏差
• 所有量測輪廓的配合（最小外接、最大內切）

缺陷識別與幾何量測

• 體積
• 直徑
• 半徑
• 圓周
• 長度
• 角度

LOTOS 3D  Measuring Systems
LOTOS automatic measuring systems can measure the full outer and inner contours or individual areas of any measurement object quickly and precisely, irrespective of the shape, and test them for defects. The three-dimensional, non-contact measurement is carried out using optical measurement sensors with accuracy in the μm range. 
LOTOS 3d measurement and inspection systems can be equipped with various measuring sensors and actuators to achieve the highest measuring rates in the second cycle up to the highest measuring accuracy in the sub-micrometer range. Measuring speeds from 4 seconds per component with measuring ranges from 0mm to 750mm configurable for a wide range of test part dimensions.
Result: A representation of the measurement object as a 3D model. Powerful, intuitive software allows the measurement results to be assessed extremely quickly.
LOTOS 3D measurement Applications
Inspection of pipe geometries

• Pipe geometry
• Geometric dimensioning and tolerancing (GD&T)
• Inspection

Inspection of silicon carbide boules (SiC)

• Checking dimensions
• Measure notch, flat
• Crystal inspection
• Chip checking

LOTOS 3D measuring systems - Suitable solutions for every requirement profile
The inspection systems of the LOTOS product range have been specially developed to perform various 3D measurements and inspections. Here you can find application reports and application experiences.
Can be equipped with various measuring sensors and actuators to achieve:
Highest measuring rates at second intervals up to highest measuring accuracy in the sub-micrometer range. Measuring rates from 4 seconds per part with measuring ranges from 0 mm to 400 mm can be configured for a wide range of part dimensions.
LOTOS automatic measuring systems are used for the precise determination of geometries at any measuring objects, irrespective of their shape. The measurement is performed by moving optical sensors along the outer contours of the measuring objects. Due to the extremely high sampling rate, both two- and three-dimensional measurements including the evaluation of the results are possible in the shortest time.
With IIoT (Industrial Internet of Things) capability, integration into state-of-the-art data and control environments becomes seamless, meeting all Industry 4.0 requirements.
The powerful software offers a wide range of options for quality assurance, production monitoring and control, as well as technological preparation of new manufacturing processes.

• Fast and precise inspection of geometries
• Optimal cost/benefit ratio
• Flexible fields of application
• High operational reliability and availability
• All requirements for Industry 4.0 / IIoT

Industry 4.0 and Industrial Internet of Things
LOTOS measuring systems as OPC-UA server
The central challenges of Industry 4.0 or the Industrial Internet of Things (IIoT) are security and a standardized exchange of data and information between machines, devices and services from a wide range of industries. LOTOS measuring systems as OPC-UA servers help to meet the high demands on industrial networks and to implement a standardized, secure exchange of information.
Check geometry quickly and precisely
The test object is rotated on a turntable for scanning, while the optical sensors are moved along the test object by means of a vertical precision measuring axis. The geometry can then be checked fully automatically for predefined properties. Due to the wide range of possible uses, there are applications for in-process testing and for quality inspection in almost all industries.
Cost-efficient due to wide range of possible applications
Thanks to flexible part fixtures and the high variability of measuring ranges, the systems enable the measurement of smallest parts up to heavy machine components. Whether required for tasks connected with development and optimization, or for in-process testing and process control, a wide variety of measuring tasks can be carried out flexibly and efficiently with just one LOTOS measuring system.
High operational reliability and availability
Whether used in the measuring room or in harsh manufacturing environments, the robust design of LOTOS measuring systems guarantees a long service life, while maintenance-free components from leading manufacturers ensure high reliability. The entire mechanics and sensor technology is dust-protected and designed to compensate for environmental influences. In addition, self-monitoring functions provide high operational reliability and accuracy even under fluctuating environmental conditions.
Equipped to meet all Industry 4.0 requirements
The comprehensive software package makes these measuring and test systems suitable for use in the areas of development and application, as well as for 100% in-line testing. All LOTOS models are futureproof and feature interfaces for stand-alone use, or for partially or fully automatic operation within the production environment. As a result, the measuring systems are well equipped to meet upcoming Industry 4.0 requirements.
Shape and position tolerances according to ISO 1101 for the entire test object, freely definable sections or individual areas can be measured:
Shape and position testing

• Straightness
• Circularity
• Cylindricity
• Perpendicularity
• Parallelism
• Profile shape/surface shape
• Deviation from nominal contours/surfaces
• fit (minimum circumscribed, maximum inscribed) of all measured contours

Identification of imperfection Geometric measurements

• Volume
• Diameter
• Radius
• Circumference
• Length
• Angle